Makita Cordless Saw 4390D User Manual

Cordless Recipro Saw  
MODEL 4390D  
I N S T R U C T I O N M A N U A L  
WARNING:  
For your personal safety, READ and UNDERSTAND before using.  
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.  
w w w. m a k i t a t o o l s . c o m  
 
3. Keep bystanders, children, and visitors  
away while operating a power tool. Distrac-  
tions can cause you to lose control.  
Tool Use and Care  
12. Use clamps or other practical way to  
secure and support the workpiece to a  
stable platform. Holding the work by hand or  
against your body is unstable and may lead  
to loss of control.  
Electrical Safety  
4. A battery operated tool with integral bat-  
teries or a separate battery pack must be  
recharged only with the specified charger  
for the battery. A charger that may be suit-  
able for one type of battery may create a risk  
of fire when used with another battery.  
13. Do not force tool. Use the correct tool for  
your application. The correct tool will do the  
job better and safer at the rate for which it is  
designed.  
5. Use battery operated tool only with specif-  
ically designated battery pack. Use of any  
other batteries may create a risk of fire.  
14. Do not use tool if switch does not turn it  
on or off. A tool that cannot be controlled  
with the switch is dangerous and must be  
repaired.  
Personal Safety  
15. Disconnect battery pack from tool or  
place the switch in the locked or off posi-  
tion before making any adjustments,  
changing accessories, or storing the tool.  
Such preventive safety measures reduce the  
risk of starting the tool accidentally.  
6. Stay alert, watch what you are doing, and  
use common sense when operating a  
power tool. Do not use tool while tired or  
under the influence of drugs, alcohol, or  
medication. A moment of inattention while  
operating power tools may result in serious  
personal injury.  
16. Store idle tools out of reach of children  
and other untrained persons. Tools are  
dangerous in the hands of untrained users.  
7. Dress properly. Do not wear loose cloth-  
ing or jewelry. Contain long hair. Keep  
your hair, clothing, and gloves away from  
moving parts. Loose clothes, jewelry, or long  
hair can be caught in moving parts.  
17. When battery pack is not in use, keep it  
away from other metal objects like: paper  
clips, coins, keys, nails, screws, or other  
small metal objects that can make a con-  
nection from one terminal to another.  
Shorting the battery terminals together may  
cause sparks, burns, or a fire.  
8. Avoid accidental starting. Be sure switch  
is in the locked or off position before  
inserting battery pack. Carrying tools with  
your finger on the switch or inserting the bat-  
tery pack into a tool with the switch on invites  
accidents.  
18. Maintain tools with care. Keep cutting  
tools sharp and clean. Properly maintained  
tools with sharp cutting edge are less likely to  
bind and are easier to control.  
9. Remove adjusting keys or wrenches  
before turning the tool on. A wrench or a  
key that is left attached to a rotating part of  
the tool may result in personal injury.  
19. Check for misalignment or binding of  
moving parts, breakage of parts, and any  
other condition that may affect the tool’s  
operation. If damaged, have the tool ser-  
viced before using. Many accidents are  
caused by poorly maintained tools.  
10. Do not overreach. Keep proper footing  
and balance at all times. Proper footing and  
balance enable better control of the tool in  
unexpected situations.  
20. Use only accessories that are recom-  
mended by the manufacturer for your  
model. Accessories that may be suitable for  
one tool may create a risk of injury when  
used on another tool.  
11. Use safety equipment. Always wear eye  
protection. Dust mask, non-skid safety  
shoes, hard hat, or hearing protection must  
be used for appropriate conditions.  
3
 
22. When servicing a tool, use only identical  
replacement parts. Follow instructions in  
the Maintenance section of this manual.  
Use of unauthorized parts or failure to follow  
Maintenance instructions may create a risk of  
shock or injury.  
SERVICE  
21. Tool service must be performed only by  
qualified repair personnel. Service or main-  
tenance performed by unqualified personnel  
may result in a risk of injury.  
SPECIFIC SAFETY RULES  
USB029-2  
DO NOT let comfort or familiarity with product (gained from  
repeated use) replace strict adherence to cordless recipro saw  
safety rules. If you use this tool unsafely or incorrectly, you can  
suffer serious personal injury.  
1. Hold tool by insulated gripping surfaces  
when performing an operation where the  
cutting tool may contact hidden wiring.  
Contact with a livewire will make exposed  
metal parts of the tool liveand shock the  
operator.  
10. Always switch off and wait for the blade to  
come to a complete stop before removing  
the blade from the workpiece.  
11. Do not touch the blade or the workpiece  
immediately after operation; they may be  
extremely hot and could burn your skin.  
2. Be aware that this tool is always in an  
operating condition, because it does not  
have to be plugged into an electrical out-  
let.  
12. Some material contains chemicals which  
may be toxic. Take caution to prevent  
dust inhalation and skin contact. Follow  
material supplier safety data.  
3. Always use safety glasses or goggles.  
Ordinary eye or sun glasses are NOT  
safety glasses.  
4. Avoid cutting nails. Inspect workpiece for  
any nails and remove them before opera-  
tion.  
5. Do not cut oversize workpiece.  
6. Check for the proper clearance beyond the  
workpiece before cutting so that the blade  
will not strike the floor, workbench, etc.  
7. Hold the tool firmly.  
8. Make sure the blade is not contacting the  
workpiece before the switch is turned on.  
9. Keep hands away from moving parts.  
4
 
SAVE THESE INSTRUCTIONS  
WARNING:  
MISUSE or failure to follow the safety rules stated in this  
instruction manual may cause serious personal injury.  
IMPORTANT SAFETY INSTRUCTIONS FOR  
CHARGER & BATTERY CARTRIDGE  
USC001-3  
1. SAVE THESE INSTRUCTIONS - This man-  
ual contains important safety and operat-  
ing instructions for battery charger.  
6. To reduce risk of damage to electric plug  
and cord, pull by plug rather than cord  
when disconnecting charger.  
2. Before using battery charger, read all  
instructions and cautionary markings on  
(1) battery charger, (2) battery, and (3)  
product using battery.  
7. Make sure cord is located so that it will  
not be stepped on, tripped over, or other-  
wise subjected to damage or stress.  
8. An extension cord should not be used  
unless absolutely necessary. Use of  
improper extension cord could result in a  
risk of fire and electric shock. If extension  
cord must be used, make sure:  
3. CAUTION - To reduce risk of injury, charge  
only MAKITA rechargeable batteries  
marked on the charger label. Other types  
of batteries may burst causing personal  
injury and damage.  
a. That pins on plug of extension cord  
are the same number, size, and shape  
as those of plug on charger;  
4. Do not expose charger to rain or snow.  
5. Use of an attachment not recommended  
or sold by the battery charger manufac-  
turer may result in a risk of fire, electric  
shock, or injury to persons.  
b. That extension cord is properly wired  
and in good electrical condition;  
c. That wire size is at least as large as  
the one specified in the table below.  
Table 1: RECOMMENDED MINIMUM AWG SIZE FOR EXTENSION CORDS FOR BATTERY CHARGERS  
Length of Cord (Feet)  
AWG Size of Cord  
25  
18  
50  
18  
100  
18  
150  
16  
9. Do not operate charger with damaged  
11. Do not disassemble charger or battery  
cartridge; take it to a qualified serviceman  
when service or repair is required, Incor-  
rect reassembly may result in a risk of  
electric shock or fire.  
cord or plug - replace them immediately.  
10. Do not operate charger if it has received a  
sharp blow, been dropped, or otherwise  
damaged in any way; take it to a qualified  
serviceman.  
5
 
12. To reduce risk of electric shock, unplug  
charger from outlet before attempting any  
maintenance or cleaning. Turning off con-  
trols will not reduce this risk.  
15. If operating time has become excessively  
shorter, stop operating immediately. It  
may result in a risk of overheating, possi-  
ble burns and even an explosion.  
13. The battery charger is not intended for  
use by young children or infirm persons  
without supervision.  
16. If electrolyte gets into your eyes, rinse  
them out with clear water and seek medi-  
cal attention right away. It may result in  
loss of your eyesight.  
14. Young children should be supervised to  
ensure that they do not play with the bat-  
tery charger.  
ADDITIONAL SAFETY RULES FOR CHARGER &  
BATTERY CARTRIDGE  
1. Do not charge Battery Cartridge when  
temperature is BELOW 10°C (50°F) or  
ABOVE 40°C (104°F).  
6. Do not store the tool and Battery Car-  
tridge in locations where the temperature  
may reach or exceed 50°C (122°F).  
2. Do not attempt to use a step-up trans-  
former, an engine generator or DC power  
receptacle.  
7. Do not incinerate the Battery Cartridge  
even if it is severely damaged or is com-  
pletely worn out. The battery cartridge can  
explode in a fire.  
3. Do not allow anything to cover or clog the  
charger vents.  
8. Be careful not to drop, shake or strike bat-  
tery.  
4. Always cover the battery terminals with  
the battery cover when the battery car-  
tridge is not used.  
9. Do not charge inside a box or container of  
any kind. The battery must be placed in a  
well ventilated area during charging.  
5. Do not short the battery cartridge:  
(1) Do not touch the terminals with any  
conductive material.  
(2) Avoid storing battery cartridge in a  
container with other metal objects  
such as nails, coins, etc.  
(3) Do not expose battery cartridge to  
water or rain.  
A battery short can cause a large current  
flow, overheating, possible burns and  
even a breakdown.  
6
 
FUNCTIONAL  
DESCRIPTION  
CAUTION:  
Always be sure that the tool is switched off and the  
battery cartridge is removed before adjusting or  
checking function on the tool.  
002481  
Installing or removing battery cartridge  
Always switch off the tool before insertion or removal of  
the battery cartridge.  
1
2
To remove the battery cartridge, pull out the set plate on  
the tool and grasp both sides of the cartridge while  
withdrawing it from the tool.  
To insert the battery cartridge, align the tongue on the  
battery cartridge with the groove in the housing and slip  
it into place. Snap the set plate back into place. Be sure  
to close the set plate fully before using the tool to prevent  
the battery cartridge from accidentally falling out of the  
tool.  
1. Set plate  
2. Battery cartridge  
Do not use force when inserting the battery cartridge. If  
the cartridge does not slide in easily, it is not being  
inserted correctly.  
001332  
Charging  
1. Plug the battery charger into the proper AC voltage  
source.  
1
2. Insert the battery cartridge so that the plus and minus  
terminals on the battery cartridge are on the same sides  
as their respective markings on the charger. Insert the  
cartridge fully into the port so that it rests on the charger  
port floor.  
1. Charging light  
3. When the battery cartridge is inserted, the charging light  
color will flash in red color and charging will begin.  
4. When the charging light goes out after about one hour,  
you may remove the fully charged battery cartridge.  
5. After charging, unplug the charger from the power  
source.  
NOTE:  
The battery charger is for charging Makita battery  
cartridge. Never use it for other purposes or for other  
manufacturers batteries.  
7
 
If you try to charge a battery cartridge from a just  
operated tool, sometimes the charging light will not  
come on. If this occurs, let the cartridge cool off for a  
while. Then re-insert it and try to charge it once more.  
When you charge a new battery cartridge or a battery  
cartridge which has not been used for a long period of  
time, it may not accept a full charge. This is a normal  
condition and does not indicate a problem. You can  
recharge the battery cartridge fully after discharging it  
completely and recharging a couple of times.  
When you charge a new battery cartridge or a battery  
cartridge which has not been used for a long period,  
sometimes the charging light will go out soon. If this  
occurs, remove the battery cartridge and re-insert it. If  
the charging light goes out within one minute even after  
repeating this procedure a couple of times, the battery  
cartridge is dead. Replace it with a new one.  
If you wish to charge two battery cartridges, allow 15  
minutes between charging on the charger.  
Tips for maintaining maximum battery life  
1. Charge the battery cartridge before completely dis-  
charged.  
Always stop tool operation and charge the battery car-  
tridge when you notice less tool power.  
2. Never recharge a fully charged battery cartridge.  
Overcharging shortens the battery service life.  
3. Charge the battery cartridge with room temperature at  
10°C - 40°C (50°F - 104°F).  
Let a hot battery cartridge cool down before charging it.  
002490  
Switch action  
CAUTION:  
Before inserting the battery cartridge into the tool,  
always check to see that the switch trigger actuates  
properly and returns to the OFFposition when  
released.  
1
2
To prevent the switch trigger from being accidentally pulled, a  
lock-off lever is provided.  
1. Lock-off lever  
2. Switch trigger  
To start the tool, slide the lock-off lever in the direction of the  
arrow and pull the switch trigger. Release the switch trigger  
to stop.  
8
 
ASSEMBLY  
CAUTION:  
Always be sure that the tool is switched off and the  
battery cartridge is removed before carrying out any  
work on the tool.  
002498  
Installing or removing saw blade  
CAUTION:  
1
2
Always clean out all chips or foreign matter adhering to  
the blade, blade clamp and/or slider. Failure to do so  
may cause insufficient tightening of the blade, resulting  
in a serious injury.  
3
To install the blade, loosen the bolt on the blade clamp with  
the hex wrench. Keep the back edge of the blade against the  
roller and insert the blade between the blade clamp and the  
slider as far as it will go. Make sure that you are inserting the  
blade into the proper position.  
1. Roller  
2. Blade clamp  
3. Blade installing position  
002499  
Fit the pin on the slider into the hole in the blade shank.  
1
NOTE:  
2
3
The hole in the blade shank will be aligned with the pin  
on the slider when the blade shank hits against the  
spring pin on the slider.  
4
5
6
After the pin fits properly into the hole, tighten the bolt clock-  
wise securely while making sure that the blade cannot be  
extracted even though you try to pull it out.  
1. Blade clamp  
2. Slider  
3. Spring pin  
4. Pin  
5. Blade shank  
6. Hole  
002500  
CAUTION:  
If you tighten the bolt without the pin on the slider fitting  
properly in the hole in the blade shank, the pin or the  
blade shank will be damaged. This may cause the blade  
to be extracted unexpectedly during operation.  
3
1
2
4
5
6
To remove the blade, follow the installation procedure in  
reverse.  
1. Slider  
2. Hex wrench  
3. Roller  
4. Blade  
5. Blade clamp  
6. Shoe  
9
 
002512  
Hex wrench storage  
When not in use, store the hex wrench as shown in the figure  
to keep it from being lost.  
1
1. Hex wrench  
OPERATION  
CAUTION:  
Always press the shoe firmly against the workpiece  
during operation. If the shoe is held away from the  
workpiece during operation, strong vibration and/or  
twisting will be produced, causing the blade to snap  
dangerously.  
Always wear gloves to protect your hands from hot flying  
chips when cutting metal.  
Be sure to always wear suitable eye protection which  
conforms with current national standards.  
Always use a suitable coolant (cutting oil) when cutting  
metal. Failure to do so will cause premature blade wear.  
002513  
Press the shoe firmly against the workpiece. Do not allow the  
tool to bounce. Bring the blade into light contact with the  
workpiece. Turn the tool on and wait until the blade attains  
full speed. Then apply pressure to cut the workpiece.  
NOTE:  
If the tool is operated continuously until the battery  
cartridge has discharged, allow the tool to rest for 15  
minutes before proceeding with a fresh battery.  
MAINTENANCE  
CAUTION:  
Always be sure that the tool is switched off and the  
battery cartridge is removed before attempting to  
perform inspection or maintenance.  
To maintain product SAFETY and RELIABILITY, repairs, any  
other maintenance or adjustment should be performed by  
Makita Authorized or Factory Service Centers, always using  
Makita replacement parts.  
10  
 
EN0001-1  
Recycling the Battery  
The only way to dispose of a Makita battery is to recycle it.  
The law prohibits any other method of disposal.  
To recycle the battery:  
1. Remove the battery from the tool.  
Ni-Cd  
2. a) Take the battery to your nearest Makita Factory Ser-  
vice Center  
or  
b) Take the battery to your nearest Makita Authorized  
Service Center or Distributor that has been desig-  
nated as a Makita battery recycling location.  
Call your nearest Makita Service Center or Distributor to  
determine the location that provides Makita battery recycling.  
See your local Yellow Pages under “Tools-Electric”.  
These accessories or attachments are recommended for  
use with your Makita tool specified in this manual. The  
use of any other accessories or attachments might  
present a risk of injury to persons. Only use accessory  
or attachment for its stated purpose.  
ACCESSORIES  
If you need any assistance for more details regarding these  
accessories, ask your local Makita service center.  
Recipro saw blades  
Various type of Makita genuine batteries and chargers  
Hex wrench 3  
11  
 
Memo  
12  
 
First-Class  
Postage  
Required  
Post Office will  
not deliver  
without proper  
postage.  
Makita U.S.A., Inc.  
14930 Northam Street  
La Mirada, CA 90638-5753  
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3. How did you learn about this product:  
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)
2. Use of the product is intended for:  
4. Most favored points are:  
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5. Any comments:  
DATE PURCHASED  
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DAY  
YEAR  
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STATUS  
SEX  
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M
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Please return this portion by facsimile or mail.  
Facsimile No: (714) 522-8133  
 
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Date Purchased  
When you need service: Send  
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Centers listed, or to an Authorized  
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the carton detailing the problem  
with your tool.  
Dealers Name & Address  
Model No.  
Serial No.  
15  
 
WARNING  
Some dust created by power sanding, sawing, grinding, drilling, and other  
construction activities contains chemicals known to the State of California  
to cause cancer, birth defects or other reproductive harm. Some examples  
of these chemicals are:  
lead from lead-based paints,  
crystalline silica from bricks and cement and other masonry products, and  
arsenic and chromium from chemically-treated lumber.  
Your risk from these exposures varies, depending on how often you do this  
type of work. To reduce your exposure to these chemicals: work in a well  
ventilated area, and work with approved safety equipment, such as those  
dust masks that are specially designed to filter out microscopic particles.  
MAKITA LIMITED ONE YEAR WARRANTY  
Warranty Policy  
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of  
defects from workmanship and materials for the period of ONE YEAR from the date of original purchase.  
Should any trouble develop during this one-year period, return the COMPLETE tool, freight prepaid, to one of  
Makita's Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective  
workmanship or material, Makita will repair (or at our option, replace) without charge.  
This Warranty does not apply where:  
repairs have been made or attempted by others:  
repairs are required because of normal wear and tear:  
the tool has been abused, misused or improperly maintained:  
alterations have been made to the tool.  
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL  
DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING  
AND AFTER THE TERM OF THIS WARRANTY.  
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF  
"MERCHANTABILITY" AND "FITNESS FOR A SPECIFIC PURPOSE," AFTER THE ONE-YEAR TERM OF  
THIS WARRANTY.  
This Warranty gives you specific legal rights, and you may also have other rights which vary form state to state.  
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above  
limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied  
warranty lasts, so the above limitation may not apply to you.  
Makita Canada Inc.  
1950 Forbes Street, Whitby, Ontario L1N 7B7  
883604J063  
 

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