Lexmark Air Compressor DD 100 User Manual

107 W. Main Street, Worthington, PA 16262  
Phone: 724-297-3416 Fax: 724-297-5189  
INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS  
DELIQUESCENT DRYER  
MODELS DD-48 THRU DD-5000  
SPECIFICATIONS:  
Maximum Working Pressure: 150 PSIG  
Maximum Inlet Temperature: 110°F  
 
9. Start compressor: then slowly open dryer inlet valve to pressurize dryer gradually.  
10. Open outlet valve slowly; close by-pass valve.  
CAUTION!!!!!  
MAKE SURE THAT DRYER IS NOT SUBJECTED TO AIR SURGES WHILE IT IS BEING PRESSURIZED.  
OPERATION  
START-UP: Slowly open outlet shutoff valve and then inlet valve. Close by-pass valve.  
SHUT-DOWN: Maintain pressure in dryer during shut-down by following this procedure before shutting off air  
supply to dryer: Open by-pass valve. Then close dryer inlet and outlet shufoff valves.  
MAINTENANCE  
*Drain dryer after every 8 hours of operation.  
Open manual drain valve and allow all collected drain solution to discharge from dryer. On dryers equipped with an  
automatic drain, check periodically by pushing test button to make sure that drain is operating properly.  
WARNING  
Always drain dryer regularly. If drain solution reaches an abnormally high level, air flow may force  
solution into system piping and cause damage to downstream equipment.  
*Inspect tablet level through sight window regularly. Add DELI-DRY TABLETS when top of bed is level with  
sight window. Use the following procedure:  
1. Isolate dryer from air system by closing inlet and outlet valves; open by-pass valve.  
2. Open drain valve; depressurize dryer completely.  
3. After all pressure is out of dryer, unscrew cap on fill port.  
4. Add enough tablets so that vessel is filled.  
5. Replace cap on fill port and tighten securely.  
6. Slowly open outlet valve and allow air to bleed through drain valve.  
7. Close drain valve, and open inlet valve slowly to pressurize dryer graduallly.  
8. Close by-pass valve.  
3
 
Dimensions & Weights (inches & pounds)  
Model No.  
Heigh  
t
Vessel  
Diameter Connections  
Inlet/Outlet  
Height  
to  
Fill Port  
Deliquescent  
Vessel  
Weight (LB)  
(Diameter) Tablets (Initial fill)  
Inlet  
DD-48  
DD-72  
37  
53  
55  
57  
55  
57  
67  
72  
72  
8
1
2
2
2
2
2
3
3
5
2
2
2
2
40  
160  
175  
190  
345  
370  
975  
1120  
1350  
1500  
2000  
2450  
2900  
3650  
85  
210  
220  
230  
320  
360  
655  
779  
14  
14  
14  
20  
20  
30  
30  
36  
42  
42  
48  
54  
60  
18.5  
18.5  
18.5  
19.5  
19.5  
22  
22  
26  
15  
15  
DD-100  
DD-150  
DD-220  
DD-370  
DD-520  
DD-740  
DD-970  
DD-1250  
DD-1500  
DD-1750  
DD-2000  
DD-2500  
3 x 4  
3 x 4  
3 x 4  
3 x 4  
4 x 6  
11 x 15  
11 x 15  
11 x 15  
11 x 15  
11 x 15  
4 Flg.  
4 Flg.  
4 Flg.  
4 Flg.  
6 Flg.  
6 Flg.  
985  
90  
1425  
1650  
1800  
2450  
2850  
102  
105  
108  
110  
15  
18  
18  
Maximum Capacities (SCFM)  
Model No.  
70 PSIG  
80 PSIG  
90 PSIG  
100 PSIG  
125 PSIG  
150 PSIG  
DD-48  
DD-72  
35  
53  
39  
59  
43  
65  
48  
72  
58  
87  
68  
103  
DD-100  
DD-150  
DD-220  
DD-370  
DD-520  
DD-740  
DD-970  
DD-1250  
DD-1500  
DD-1750  
DD-2000  
DD-2500  
73  
82  
90  
100  
150  
220  
370  
520  
740  
970  
1250  
1500  
1750  
2000  
2500  
121  
182  
267  
450  
633  
901  
1181  
1522  
1826  
2131  
2435  
3044  
143  
215  
315  
531  
110  
161  
270  
380  
540  
708  
925  
1107  
1292  
1477  
1846  
123  
180  
303  
426  
607  
795  
1032  
1238  
1444  
1651  
2064  
135  
198  
333  
468  
666  
873  
1141  
1369  
1597  
1825  
2282  
746  
1062  
1392  
1794  
2153  
2512  
2871  
3589  
AIR/TAK WARRANTY POLICY  
4
 
Air/Tak products will be warranted to be free from defects in materials and workmanship for a period of one  
year from date of shipment or up to one year from the verified date of installation not to exceed 15 months.  
Date of installation will be verified upon receipt of the completed Warranty Registration Card. All Air/Tak  
refrigerated dryers will additionally be warranted on parts only (excluding fan motors and drain valves) for  
a period of two years from the date of shipment. Also, deliquescent and regenerative air dryer pressure  
vessels and refrigerated air dryer heat exchangers have a 5-year prorated warranty.  
All damaged pressure vessels and heat exchangers returned to AIR/TAK for warranty consideration must  
be returned freight prepaid. Warranty will be determined after factory inspection. Failure to return a  
damaged heat exchanger or pressure vessel will result in warranty denial.  
Repairs, adjustments, parts, etc. are limited to actual labor cost provided that such defects are promptly  
reported and approved following AIR/TAK's warranty procedures. In no event shall the cost of repairs  
exceed the actual cost of materials and labor.  
AIR/TAK or its representatives reserve the right to decide which warranty items are authorized. AIR/TAK  
shall not be liable for incidental or consequential damages which may result from a breach of the warranty  
described above.  
For more information on warranty policies and procedures, contact your authorized AIR/TAK Distributor.  
AIR/TAK's line of quality compressed air system products includes:  
COMPRESSED AIR SYSTEM FILTERS * AIR-COOLED AFTERCOOLERS  
REFRIGERATED AIR DRYERS * CAD COMBINATION AFTERCOOLER DRYER SYSTEMS  
RAD-PAK REFRIGERATED AIR DRYER/FILTER PACKAGES * HEATLESS REGENERATIVE AIR DRYERS  
HLD-PAK HEATLESS REGENERATIVE AIR DRYER/FILTER PACKAGES  
BLOWER PURGE REGENERATIVE AIR DRYERS * EXTERNALLY HEATED REGENERATIVE AIR DRYERS  
AIR CHILLERS * FLUID CHILLERS  
For an authorized distributor near you, contact Air/Tak at: Air/Tak Inc. 107 W. Main Street, Worthington, PA 16262  
Phone: 724.297.3416 Fax: 724.297-5189  
5
 

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